Archive for the ‘Project Updates’ category

GSX-R Carburetor Update

November 12th, 2009

1989 Suzuki GSX-R750 CarburetorsI haven’t had an opportunity to do much with the bikes lately, but I did start getting the carbs on the GSX-R taken apart.  I’m really hesitant to go too far until I get the shop manual for it…and at the moment all of my bike money is instead paying for daycare, swimming, dance, girl scouts, and every other activity for the kids.

Anyway, I managed to get three of the four bowls off.  The fourth has unfortunately turned into an opportunity to test out one of those tools guaranteed to remove stripped screws.

Toward the bottom of the picture, just below the fuel line, you can see the corrosion around the main jet on the last carburetor.  Other than that, these LOOK pretty clean, but I’m sure they’re not.

Does anyone know if you can just soak the entire rack of carbs in something for a few days to let the liquid penetrate all of the crevices prior to ultimate disassembly?  Acetone?  Too strong?  I think obviously I’d remove the vacuum seals and anything else that isn’t metal.  Any suggestions are much appreciated…I’m very much a newbie with engine parts, but I”m determined to quickly become knowledgable.

PULL!!!!

November 1st, 2009

Does anyone have any tips on pulling the engine out without major back sugery? Do they make a smaller version of an engine hoist for bikes?

Getting down to "Dem Bones!"

Getting down to "Dem Bones!"

GSX-R Carbs

November 1st, 2009

1989 Suzuki GSX-R750 CarburetorsHey – my first success with this project!  The throttles were completely stuck and wouldn’t budge.

After some careful persuasion, some WD40 and a pair of pliers, I finally got them to move.  After some more WD40 and manually opening and closing them about 30 or 40 times, they now move freely and spring back into the closed position as they should. 

As you can see from the picture, the two end throttles aren’t in alignment with the other two.  That’s because there’s a spring missing from each one and they flop around.  I have both of them (they fell out)…should be interesting trying to get them back into place.

Let the Fun Begin

October 30th, 2009
Garden Shed turned Workshop
Garden Shed turned Workshop

I don’t have a garage but I do have a rather large garden shed that is bigger,inside, than some bedrooms I’ve had. It should be easy to heat, when I need to but it’ll only hold one bike. The other 79 750 will be going over to my Landlady’s garage which is a big double in which she only uses 1/2 for her new pickup. 

cracked rubbers
cracked rubbers

First thing I did was remove the rear tire as I soon realized, after seeing all the oil and crud built up everywhere, that I probablly should take it down to the frame for cleaning and repainting. The brake pads are half worn and will be replaced and, as you can see, the rubbers are cracked from hard riding. It’s going to be a big job but I’m planning on buying some new parts for the other 79, ( like handle bar switch housings etc.), that I can swap over to this one. This bikes been left, uncoverd, outside and needs em…

1989 GSX-R: Down to business

October 30th, 2009

The CL200 is pretty much where it’s going to get for the season…there is one problem left with the carbs leaking and the rest is cosmetic…so pretty much it’s time to start sinking more money into it.

So, I decided that rather than standing around in my garage looking at the GSX-R and sighing thinking about what I got myself into, it was time to get down to business.  This is that magical time when you first start on a bike project and you’re shaking your head, knowing that it would have been cheaper in the long run to buy something that isn’t a basket case.  But, where’s the fun in that?

1989 GSX-R750

It’s late, so I’m keeping this brief….I have a lot more pictures.  Below is one of the two frozen and rusty front calipers.  I took them off so I can start the rebuild of them over the cold months.

1989 GSX-R750 Frozen Caliper

Another picture below is of the carbs…smelling strongly of rotten gas.  One of them (at least) is also frozen.  You can see a ton of corrosion holding the valve closed.  No problem…another good project for the winter.

GSX-R750 carburetors

The big plan is to fix all of the electrical issues, the calipers, and the carburetors over the winter.  Hopefully in the spring I’ll be ready to start addressing whatever may be wrong with the engine.

Leak fixed

October 28th, 2009

102809_17511[1]I found the leak was from the rocker arm assembly. new gasket/O-ring, and back on. I had to piant something blue, I think it looks cool, lol. BTW I have some parts for the parts box Brian, but Yahoo keeps kicking out your addy.

78 Honda GL1000

October 23rd, 2009

So many great old bikes. I really think it has addictive properties. If I won the lottery I would still love messing with the old stuff!

Working on a 78 Goldwing now but not stock. Did two stock ones already and really like them so it’s hard to go custom but……

Motor

Motor

Stock Wings

Stock Wings

GSX-R Indecision

October 23rd, 2009

I’m at a crossroads with my 1989 GSX-R.  I’m thinking about putting up an ad to see if someone wants to trade for an older Honda/Yamaha/Kawasaki.

Mentally, it scares the crap out of me since it was not only a fast bike from the factory, but is now a retired racing bike and will be scary fast once it’s running again.  On the other hand, just looking at it and thinking about the potential that it has is very exciting.

I guess I could de-tune it and try to get it back to factory specs….but that could be a ton of money.

Any suggestions?  Should I just try to trade it for something more civil?

Starting cafe project

October 22nd, 2009

Hi It getting to the off season and ready to start a father/son cafe project.Actually Im shocked my boy opted to get rid of our vitage yam DT and get a RD400 over a crotchrocket. What I need is some good advice and guidence as to parts sites,trick stuff and even though it runs good and got D&D chambers Im looking for some one with vitage 2 stroke wizardry capable enough to make this wicked yet torky enough to be street friendly. Right now Im sure the jetting is off because of the chambers. I set aside my crotch rockets and my boy and I have been riding pre 80 yams for two years now. OH when life was simple right. Also want to convert my Yam TT5oo into Cafe. I know there are some vintage wizards out there, hope to hear from some. Im an old MXer so this cafe stuff is a new horizon that I want to share with my boy Thanks in advance guys. hope to post pics of build up if any one is interested.

Oil Leak, Oops

October 21st, 2009

Ok, the bike is naked, sorry, lol. If you look close enough you can see the motor gets shinnier at the base of the jugs. The second pic came out too dark to tell, but there is a oil leak it seems coming from the cam assembly. Right in between the middle carbs looks to be the wettest. So, as it where, looks like I’ll be taking the top end apart. Good project for winter. I was kinda planning on tearing it down anyways, but this makes it officail, lol.naked102109_18411[1]

Pics of paint

October 21st, 2009

paint 1Tamk just clearedI think that turned out OK, I’m glad we had such a nice day. The Silver stripe/decal/sticker, was a pain to remove, but after getting thru the thick layers of clear, it sanded out ok. The first pic is before clear coating, man what difference. While I was waiting for paint to dry inbetween coats, I took the carbs off to check them out, even though the bike runs good, and found a problem. It not bad but not good. Stay tuned, lol.

need parts for a 1978-1979 suzuki pe 175

October 21st, 2009

hello i am new to this a nd just got the bike and the reed valves for one and the side plates and the tale and head lite and need a new or used carbrater for it .

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